Plastic injection molded parts

For whom we supply plastic injection molded parts?

Whether innovative start-ups or companies excellently established on the market - anyone who needs injection molded parts for their equipment is dependent on good professional support. The focus is not only on the design of the housings and components. Important details such as optimum durability, hygienic properties, ease of assembly and a reasonable price have a strong impact on the end product and its success on the market.

We accompany our customers in the complete process around injection molding technology from the idea to the serial production of your end product including assembly and shipping. Simply ask our product specialist for detailed expert advice on your ideas. We step in with our expertise exactly where it makes sense and is desired for your project.

Kunststoff Spritzgussgehäuse grau mit Folientastatur

Kunststoffspritzguss Sensorgehäuse mit Elektronik

Challenges

What challenges lurk in the plastic injection molding process?

Developers for electronic and electrical devices often focus on the "inner values" of the innovative products. These are, for example, the software, electronics, switching elements, displays and circuit boards. Designing the shape of the appropriate housing is one thing. It is a completely different matter when it comes to producing the first prototype, building the mold and later manufacturing an entire series of injection-molded parts. First prototypes do not meet the requirements. The injection molded parts fall apart or the material surface has sink marks. In the worst case, the housings are designed in such a way that the parts cannot be produced economically or at all, or defects are not discovered until the devices are already on the market. If, for example, the mixtures for the material, the seal or the clearances in the mold are not correct, this can lead to expensive manufacturing defects. The delay for bringing the product to market associated with the errors can lead to an explosion in costs.

Services and process flow

We deliver plastic injection molding housing solutions from concept to device assembly

Concept

Product design

Techniker konstruiert ein Gehäuse im CAD

Engineering

Rapid prototyping

Werkzeug für ein Gehäuse an einer Spritzgussmaschine

Tool making

Series production

Procurement

Assembly / testing

Gehäuse, Sensoren und Bedienungsanleitung werden verpackt in die Endverpackung

Packing and logistics

Concept housing plastic injection molding

During the concept phase, we work with you to define the requirements for the injection molded part or housing. These include functions, budget, cost-effectiveness, area of application and installation space. We discuss with you what we can do for you and which work steps you want to carry out yourself. Experience has shown that a holistic approach to design, manufacturing and assembly reduces overall production costs.

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Product design pointed cast housing

An appealing design makes up the emotional value of a product. We pay attention to producibility and cost-effectiveness for mass production as early as the design phase of plastic injection molded housings. It makes sense to get involved with product design while the electronics are still being developed.

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Engineering injection molded parts

Our engineers will develop your plastic injection molded part according to your requirements, creating the technical drawings and 3D CAD models. You have already started with the design and development? No problem. We support you in every way. Because with 40 years of experience in housing technology, we know how to efficiently develop plastic injection molded housings for series production.

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Rapid prototyping

Whether illustrative models, prototypes for functional testing, pilot series or exclusive small series for field tests depending on the purpose, surface finish, accuracy, quantity and material, we select the appropriate 3D printing process and produce your 3D prototype. Fast, cost-effective, tailored to your needs.

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Tool making plastic injection molding

The injection molding tool determines the shape and quality of the housing. With over 40 years of expertise in housing manufacturing and global tooling sourcing within the Phoenix Mecano Group, we can always guarantee the required tool quality at reasonable prices.

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Series production injection molded parts

For the production of plastic injection molded parts, we can use the cost-effective production facilities of the Phoenix Mecano Group. Variant production, finishing and assembly are then carried out in Switzerland. In this way, we are able to guarantee high flexibility in order quantities and short delivery times. The one-piece flow in our production reduces stock quantities to a minimum and allows us to manufacture individual product variants at short notice.

Procurement of electronics and components

As a supplier of fully assembled devices and assemblies, we are also happy to procure the electronics and components to be assembled for you. This ensures a simple, smooth procurement process and relieves your resources.

Equipment assembly

Our services are not limited to the production and delivery of plastic injection molded parts. We can do more for you: If you wish, we can also take over the assembly of the complete device, including function tests and packaging. Whether integration of membrane keypad, display or touch screen, installation of PCBs or electronics ‒ on our LEAN assembly workstations we assemble both small and large series efficiently and "just-in-time" in one-piece flow.

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Packaging and logistics

We support you in the complete storage and logistics process. Starting with the concept, through the design, to the procurement of the packaging. We focus on your requirements ‒ whether mass packaging or final packaging with instruction leaflet, power supply and cable. Shipping can be handled with your papers directly to your customers worldwide.