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Kapitelübersicht
Functional housing solutions

From the idea to series production

An idea is only as good as its implementation. In the case of electronic devices, it is not only the inner workings that have to meet high standards, but also the casing - i.e. the housing including the operating unit. The place of use determines the housing material, the design the user-friendliness of the device and the appearance the value of the product. It therefore makes sense to rely on the expertise of professionals when manufacturing housings.

Benefit from our many years of experience in the field of housing solutions. We support you right from the start and work with you to develop the optimum, needs-based enclosure solution for your product based on your technical and visual requirements. If you wish, we can also take care of the individual printing or labeling of the enclosures as well as the integration of membrane keypads, touch displays and electronic components. The earlier you contact us during the development phase, the better the electronics and housing can be coordinated. This saves time and money.

Kunststoff Spritzgussgehäuse grau mit Folientastatur
Kunststoff Spritzgussgehäuse grau mit Folientastatur
Services and process flow

We deliver individual housing solutions from concept to device assembly

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Concept
Produktdesign Handskizzen von Gehäusen
Product design
Techniker konstruiert ein Gehäuse im CAD
Engineering
Rapid Prototyping
Rapid prototyping
Werkzeug für ein Gehäuse an einer Spritzgussmaschine
Tool making
Serienfertigung eines Spritgussgehäuses
Series production
Beschaffung
Procurement
Displaymontage in einem Gehäuse
Assembly / testing
Gehäuse, Sensoren und Bedienungsanleitung werden verpackt in die Endverpackung
Packing and logistics
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Concept enclosure solutions

In the concept phase, we work with you to define the requirements for your enclosure. These include functions, budget, cost-effectiveness, area of application and installation space. We discuss with you what we can do for you and which work steps you want to take over. Experience has shown that a holistic approach to design, manufacturing and assembly reduces overall production costs.

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Produktdesign Handskizzen von Gehäusen

Product design housing solutions

An appealing design makes up the emotional value of a product. We pay attention to manufacturability and cost-effectiveness for volume production as early as the enclosure design phase. It makes sense to get involved with product design while the electronics are still being developed.

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Techniker konstruiert ein Gehäuse im CAD

Engineering housing solutions

Our engineers develop your enclosure according to your requirements and create the technical drawings and 3D CAD models. You have already started with the design and development? No problem. We support you in every way. Because with 40 years of experience in enclosure engineering, we know how to efficiently develop enclosure solutions for series production.

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Rapid Prototyping

Rapid prototyping

Whether illustrative models, prototypes for functional testing, pilot series or exclusive small series for field tests ‒ depending on the purpose, surface finish, accuracy, quantity and material, we select the appropriate 3D printing process and produce your 3D prototype. Fast, cost-effective, tailored to your needs.

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Werkzeug für ein Gehäuse an einer Spritzgussmaschine

Toolmaking

Tooling determines the shape and quality of enclosures. With over 40 years of expertise in enclosure manufacturing and global tooling sourcing within the Phoenix Mecano Group, we can always guarantee the required tooling quality at reasonable prices.

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Serienfertigung eines Spritgussgehäuses

Series production

We can use the Phoenix Mecano Group's cost-effective production facilities for the production of enclosures. Variant production, finishing and assembly are then carried out in Switzerland. In this way, we are able to guarantee you high flexibility in order quantities and short delivery times. The "One Piece Flow" in our production reduces stock quantities to a minimum and allows us to manufacture individual product variants at short notice.

Beschaffung

Procurement of electronics and components

As a supplier of fully assembled devices and assemblies, we are also happy to take care of the procurement of electronics and components to be assembled. This ensures a simple, smooth procurement process and relieves your resources.

Displaymontage in einem Gehäuse

Assembly and functional testing

Our services are not limited to the production and delivery of housings. We can do more for you: If you wish, we can also take care of the assembly of the complete device, including function tests and packaging. Whether integration of membrane keypad, display or touch screen, installation of PCBs or electronics - on our LEAN assembly workstations we assemble both small and large series efficiently and "just-in-time" in one-piece flow.

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Gehäuse, Sensoren und Bedienungsanleitung werden verpackt in die Endverpackung

Packaging and logistics

We support you in the complete storage and logistics process. Starting with the concept, through the design, to the procurement of the packaging. We focus on your requirements - whether mass packaging or final packaging with instruction leaflet, power supply and cable. The shipping can be handled with your papers directly to your customers worldwide.

Materials and manufacturing processes ‒ The application decides

Which material and manufacturing process is best suited for your enclosure depends on the type, application and required quantity of the enclosure solution in question. As a basis for decision-making, we offer you the option of providing a prototype as an illustrative sample within a short time. We use different 3D printing processes for the additive manufacturing of the demonstration samples.

Why Phoenix Mecano

This is why you should decide in favor of our housing solutions

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Engineering

Engineering with Swissness made in Stein am Rhein

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Experience

Electronic and industrial housings have been our core business for 40 years

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Know-how

We know what is important in the production of enclosures

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Innovative

We combine electronics and enclosures in an innovative way

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One partner

With us you have one contact for your complete order

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Solution-oriented

Our solutions, developed together with you, bring you competitive advantages

“Reliable and competent partner for customized housing design and mass production of IoT sensor housings. Extremely competitive in price. All our quality standards were met.”
Dr. sc. ETH Schekeb Fateh
Strategic Business Development, Miromico AG
“Phoenix Mecano supported our ideas and special requests, and made the mass production and IoT sensor housing a top product. The overall solution was professional, on time, and at a fair price.”
Andreas Lehmann
Managing Director, PortalNetAG
With its wide range of know-how in the field of plastic injection molding and cost-optimized assembly, Phoenix Mecano is a substantial addition to the value chain for AIRICA. Competencies mixed with uncomplicated and trustworthy people characterize Phoenix Mecano’s DNA and we appreciate this very much."
Lukas Limacher
Co-Founder & CEO, AIRICA AG
IoT Button bestehend aus Elektronik verbaut in einem Kunststoffspritgussgehäuse

IoT button injection molding

Development and production of a housing for an IoT button using plastic injection molding. From design via electronics assembly to delivery in the final packaging.
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Person mit LoRaWAN Scanner

Post order pen

A LoRaWANⓇ-based smart button developed by Miromico together with Swiss Post, with an optical identification code (OID codes).
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Design LED Lampe im Kunststoffspritzgussverfahren

CO2 measuring device injection molding

Development, rapid prototyping and manufacture of a housing for an IoT sensor and LED lamp using plastic injection molding to measure air quality.
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Your contact person

Are you interested in a customised housing solution? Please send us your draft or STEP file or contact one of our specialists for a personal meeting to your company.

Foto Mihajlo Maksimovic
Mihajlo Maksimovic
Projektleiter Sales Gehäusetechnik / Technischer Kundenberater
Project Manager Sales Enclosure Technology / Technical customer consultant
Responsable de projet Sales Technique des boîtiers / Conseiller technique clientèle
+41 79 255 72 37
mihajlo.maksimovic@phoenix-mecano.ch
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Kunststoffspritzguss Sensorgehäuse mit Elektronik
Kunststoffspritzguss Sensorgehäuse mit Elektronik

IAQ sensor for measuring indoor air quality

Injection molded parts design
Manufacture injection mold
Injection molding series production
Procurement of electronics
Unit completely assembled
Units packed with instruction leaflet in final packaging
Elektronik für LED Lampe mit Kunststoffabdeckung
Elektronik für LED Lampe mit Kunststoffabdeckung

LED light for display of air quality

Injection molded parts design
Production injection mold
Injection molded parts series production
Procurement of all individual parts
Complete assembly
Units packed with instruction leaflet in final packaging
Individuell entwickeltes Spritzgussgehäuse mit einer Folientastatur
Individuell entwickeltes Spritzgussgehäuse mit einer Folientastatur

Injection-molded housing with membrane keypad

Development of the special housing in injection molding
Construction of the membrane keypad
Production of prototypes in 3D printing for tests
Production of the injection molding tool
Series production of housing and membrane keypad